In order to achieve this feat, equipment has to be modern and optimized for the tasks at hand. As projects get larger, taller and more intricate, equipment manufacturers need to develop new technologies and innovations to keep up.

The First Concrete Pumps

Prior to the invention of mechanized concrete pumps, pouring concrete was laborious and time-consuming. For lower structures, crewmembers would transport wet concrete in wheelbarrows and buckets. As buildings began to get taller, builders relied on cranes to lift buckets of concrete to the pour site.

In 1927, Max Giese and Fritz Hull, a pair of German engineers, came up with the idea of pumping liquid concrete through pipes. Their patented design revolutionized the ways concrete was poured.

Concrete pumps significantly cut the time spent transporting concrete and therefore cut the time spent on a project.

Thirty years later, in 1957, Fredrich Wilhelm’s company began selling the first twin-cylinder hydraulic concrete pumps. These pumps became the standard for concrete pump design, and their basic structure is still in use today.

Types of Modern Concrete Pump Design

There are two primary types of concrete pump design in use today — boom pumps and line pumps.

Boom pumps feature long-reaching robotic arms called booms. This boom arm is used to place concrete with precision, allowing builders to transport concrete to elevated pour sites more efficiently and at high volumes. Boom pumps are excellent options for larger, more difficult projects.

Line pumps are smaller units often mounted on trucks. Without the boom arm, they rely on hoses hooked up to the main body of the unit to deliver concrete to the pour site. These pumps work with lower volumes, making them a better choice for smaller projects.

Most types of concrete pumps are built based on the twin-cylinder design developed in 1957. The design uses two cylinders with pistons that alternate between pulling concrete from the hopper to discharging it through the hose.

Of course, in recent years, there have been many updates to the concrete pump design.

Trust Innovative Concrete Pump Design From an Industry Leader

Many things have changed since 1957 — especially architectural design and the speed at which buildings are erected.

In the modern era, cities urbanize quickly and construction has to move at a more rapid pace. We rely heavily on modern construction equipment to build our structures quickly and keep up with demands. Concrete pumps represent just one of the many construction machines that have aided in this development over the years.

Though concrete pumps today still utilize a twin-cylinder design to pump concrete, these modern pumps feature innovations that allow them to work faster and more efficiently. At DY Concrete, we strive to take utilization to the next level, working at the leading edge of concrete pump technology so our machines are as optimized and functional as possible.

Our machines also feature advanced hydraulic systems, operator friendly controls and an S-Tube that allows for the most efficient pumping and cleaning processes possible. To find out more about how our innovative pumps can help you on your work sites, please contact us online or call us at 1-844-397-8677.

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Fortunately, while wear can’t be avoided, it can be mitigated through scheduled maintenance. Performing regular maintenance on your machine is the best way to catch any worn parts before they become a problem. Neglecting routine maintenance is among the highest-ranking causes of part wear on concrete pumps.

Concrete Pump Problems Caused by Wear

Knowing the most common causes of concrete pump wear and which parts are most likely to fail can help you keep your pump problem-free.

If ignored, worn-out parts can lead to more extensive damage, costing you more money in repairs and unproductive downtime.

Pump Blockage

Pumping out concrete is the entire purpose of your concrete pump, so when your pump becomes blocked, it’s basically useless. Pump blockage is one of the most common issues that concrete pump owners and operators encounter.

You’ll know your concrete pump is blocked if no concrete comes out at the end of the pipeline and the pressure gauge starts to indicate elevated pressure in your machine.

When no other mechanical issues are present, blockages usually result from:

• Poorly mixed or low-quality concrete.
• Operator error.
• Pipeline wear.
• Maintenance neglect.

Preventing blockages is simple — make sure your concrete pump is being used correctly by an experienced operator and that you are using only high-quality pumpable concrete materials. Perform routine maintenance like cleaning your pipelines to clear out any hardened residues that may cause future blockages.

Pump Pistons

Your pump pistons are vital to your concrete pump’s functionality because they push your concrete through the pipeline. Given the nature of this task, your pump pistons will wear with use.

With normal wear, your pistons should only need to be replaced occasionally. If they seem to be wearing too quickly, it could indicate a problem with another part of your pump, such as the lubrication or hydraulic systems.

If everything seems to be functional, consider the quality of the parts you are using. Lower-quality pistons may wear faster with normal use. Though they may save you money now, they will end up costing you more in the long run.

Piston Cups and Other Wear Parts

Also known as mud cups or ram flanges, piston cups are among the small “wear parts” of a concrete pump.

Almost all concrete pumps on the market have small fittings, seals and fixtures referred to as wear parts. These parts take the brunt of the wear that occurs with machine use and require the most frequent replacement.

Performing regular maintenance on your pump is the easiest way to keep an eye on your wear parts and change them out when they begin to show damage. Failing to do so can lead to more extensive damage to your machine.

Protecting Your Concrete Pump

The most effective way to protect your concrete pump from damage caused by worn parts is to perform regularly scheduled maintenance. Though it may take time and cost a little money, the investment in maintaining your machine will go a long way toward protecting you from unexpected malfunctions and costly repairs.

Pay close attention to how many hours you have put on your concrete pump, and try to learn how it runs. When you are tuned in to the normal functions of your machine, you will be able to more easily identify abnormalities and quickly diagnose issues caused by worn parts.

For more information about concrete pumps, wear parts and replacement components, contact DY Concrete Pumps online or call 1-844-397-8677.

The post What Causes Wear on a Concrete Pump? appeared first on DY Concrete Pumps.

Most of this predicted growth can be attributed to increased urbanization and industrialization around the world. As less-developed countries and areas begin to grow and change, construction rates need to increase to meet new housing and commercial demands.

In some countries, fast-paced economic growth and government initiatives to provide affordable housing have helped to bolster residential construction markets, further driving concrete pump demand increases.

At the global level, many construction companies have begun to adopt concrete pumping for all of their projects — replacing other methodologies and machines — since it has proved to be a straightforward and cost-effective method for concrete placement.

The global concrete pump market can be broken into categories based on type, including truck-mounted boom pumps, stationary pumps and specialized pumps. Of these categories, truck-mounted concrete pump demand is expected to grow most significantly due to increased construction of residential projects and taller structures like skyscrapers and multistory buildings in crowded areas.

Concrete Pumping Demands Increasing Globally

The projected increase in concrete pumping demands will stem from growth trends across several segments of the global concrete pump market. These segments comprise North America, Europe, the Asia-Pacific region, the Middle East and Africa, and Latin America.

Though each segment has diverse geopolitical and economic circumstances and will grow at different rates, they are all predicted to see overall growth in the coming years. The Asia-Pacific region, North America and Europe are expected to experience the most substantial increased concrete pump demands, while Latin America and the Middle East and Africa are predicted to achieve much slower increases.

Asia Pacific

The growing economies of developing countries such as India, China, Japan, Vietnam, Indonesia and the Philippines have driven the continual growth of the Asia Pacific segment’s construction sector.

With its growing need for new buildings and housing, the Asia Pacific segment has led the increased demand for concrete pumps in the global market and will likely continue to do so in the coming years.

North America

The North American segment of the global concrete pump market is primarily made up of Canada and the United States. The increase in demand for concrete pumping equipment in this region is primarily driven by increased housing demand in particular areas.

For example, the areas surrounding popular cities in the U.S., like Denver, Colorado, have experienced rapid growth and a consequent rapid increase in housing demand. These residential areas tend to be more tightly packed and offer less space to work.

In these areas, concrete pumps are in even higher demand because they are the most effective tool for pouring concrete for projects on smaller lots.

Europe

Europe is expected to experience the third-largest increase in demand for concrete pumps. This segment has achieved substantial overall economic growth, leading to greater demand for construction and real estate.

Many countries within Europe are pushing to construct affordable housing and are therefore looking for the most cost-effective ways to complete construction projects. They are turning to concrete pump equipment as a way to pour concrete walls faster and more efficiently.

Effects of Increased Pump Demand

Increased demand for concrete pumps due to industrialization, urbanization and economic growth is a positive for the global concrete pump market. Higher demand leads to faster growth, rapid innovation and the success of the market.

For those using concrete pumps, the increased demand has both pros and cons. A greater need for these machines means that, initially, they will be more difficult to find. Contractors who do not own their own concrete pumps may have trouble locating one available to rent to complete their projects because more builders will need the same tools.

On the other hand, using concrete pumps to complete construction projects is more efficient and can save contractors time without sacrificing quality. So while they will likely be more difficult to find, they will be faster and more convenient to use, leading to shorter rental terms.

Overall, the increased demand for concrete pumps should be positive as long as the market can keep up a supply to meet that demand.

DY Concrete Pumps proudly serves all of North America with premium concrete pump equipment. If you have any questions or inquiries, please contact us online or call 1-844-397-8677.

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